Traditional shock cord, bungy or bungee, is well known and widely used throughout the industrial, domestic and recreational world. Traditionally this stretch cord consists of many strands of latex rubber filaments, bound together under braided polypropylene or nylon fabric. When stretched, the braiding opens slightly and UV penetrates to the inner core perishing the fine rubber strands, eventually causing failure. Consequently, stretch cords when exposed to the elements need to be replaced regularly.
The marine environment is the harshest for stretch cord where is subjected to extremely high ultraviolet (UV) bombardment and exposure to the elements. The Cordall team, with thirty years boating experience behind them, was convinced that there must be a better product available. However, after searching the marketplace in vain they decided to develop a product of higher performance specifications themselves. Enter the Solcor Bungee.
Problem One: The Core
Conventional stretch cord (Shock cord or Bungy) is manufactured from inexpensive and low specification multi-strand latex rubber. Given its formation and with its large surface area, each strand in a traditional stretch cord is particularly vulnerable to UV damage. Banded strands also provide a capillary path for corrosive seawater and harmful chemicals.
Solution:
Cordall developed a polymer of specially formulated rubber with a much higher specification than the traditional latex type rubber. This “single solid core” approach gives the basis for a durable world leading product.
Problem Two: The Cover
Traditional outer braiding materials did not adequately protect the rubber through normal wear and tear use allowing damage through UV penetration and contact with other destructive elements.
Solution:
Cordall sourced a 1000 denier polyester yarn pre-treated with a UV inhibitor to provide a barrier of protection. This hard-wearing polyester gives maximum protection against wear and tear. Our braiding process focuses on a tight uniformed braid pattern so that the rubber core has ample UV protection.
The result: Cordall's "Solcor" industrial shock cord
Solcor Bungee is now produced in a range of sizes and colours to meet the requirements of our customers.
- Manufactured in 2mm, 4mm, 6mm, 8mm and 10mm.
- Stocked in Solid Black along with the popular Black and Yellow Fleck.
- Custom made production runs from 2mm to 17mm diameter, in a wide range of custom colours.
Now used extensively across Viticulture, Horticulture, Marine and Heavy Transport Solcor Bungee has continued to perform and is now the first choice for industry professionals.
Having solved the problems of the traditional shock cord, Cordall then focused on the fittings and accessories. A new range of streamlined, durable and reliable fittings using the latest materials and expertise were designed.
Cordall’s “Solcor” products integrate a collection of innovative ideas and improvements producing the ‘next generation’ of industrial-strength fittings. Hook, clip, connect, tension – a fitting for every situation.
Cordall fittings and accessories are manufactured from UV resistant Nylon 6/6 for durability.
